Leak Detection Surveys – Reduce Waste and Save Energy

Compressed air leaks are a major cause of energy waste in industrial facilities, often leading to increased operating costs and reduced system efficiency. At Matik LTD, we specialize in leak detection surveys designed to identify and eliminate air leaks, helping businesses improve performance and reduce unnecessary expenses.

If your system hasn’t been inspected recently, you could be losing a significant percentage of your compressed air output without even realizing it. A leak detection survey can highlight areas for improvement and unlock significant cost savings—so why wait?

Why Invest in a Leak Detection Survey?

Many businesses assume that small air leaks are not worth fixing, but the reality is quite different.

  • While a 10% leakage rate is often considered acceptable, in practice, most systems have much higher losses.
  • On average, engineers identify 70-100 leaks per system, with leakage rates ranging from 30% to 60%.
  • This means over half of your compressed air supply could be escaping—wasting energy and increasing costs unnecessarily.

The Hidden Costs of Compressed Air Leaks

Air leaks can translate into thousands or even tens of thousands of pounds in wasted energy each year, depending on your facility’s size and compressed air demand.

Beyond energy costs, leaks can also lead to:

  • Unnecessary capital expenditure – If your system struggles to meet demand, you might think you need a new compressor. However, addressing leaks could restore lost capacity, saving you from investing in new equipment.
  • Increased wear and tear – Undetected leaks often lead to higher operating pressures, which can shorten the lifespan of compressors, pipelines, and pneumatic tools.
  • Higher maintenance costs – A system under excess strain will fail more frequently, leading to costly repairs and unplanned downtime.

Before purchasing a new compressor, a leak survey is a smart first step. If leaks account for a large percentage of your air loss, fixing them could restore system efficiency and eliminate the need for additional equipment.

How a Leak Detection Survey Works

Our leak detection surveys use advanced ultrasonic acoustic technology to pinpoint air leaks across your entire compressed air system.

  1. Survey & Detection – Our engineer will monitor the system using handheld ultrasonic detectors, identifying flow rates and leak locations without disrupting production.
  2. Tagging & Documentation – All identified leaks will be marked and logged, allowing for easy tracking and prioritization of repairs.
  3. Detailed Reporting – We provide a comprehensive report outlining:
    • The number and location of leaks
    • The estimated energy loss caused by leaks
    • Potential cost savings from repairs
  4. Non-Disruptive Process – Surveys can be conducted without shutting down machinery, allowing your production to continue as normal.

Where Are Air Leaks Typically Found?

Compressed air leaks can occur anywhere in the system, but they are most commonly found in:

  • Pipework and fittings – Especially at joints, seals, and flanges
  • Pneumatic tools and machinery – Leaks may develop in air hoses, valves, and solenoids
  • Filters and regulators – Aging or improperly fitted components can leak air
  • Gaskets and couplings – Worn connections may allow constant air loss

A thorough survey ensures that every part of your system is checked, from the compressor room to individual tools and machinery.

The Consequences of Ignoring Air Leaks

Many businesses increase system pressure to compensate for lost air, rather than addressing the root cause—leaks. This overpressurization leads to:

  • Higher energy costs – Compressors working harder than necessary consume more electricity.
  • Increased equipment wear – Excess pressure shortens the lifespan of system components.
  • Higher maintenance & repair costs – More frequent breakdowns and unscheduled downtime.

Fixing leaks reduces strain on your equipment, lowers energy costs, and improves system reliability.

What Happens After a Leak Survey?

Once leaks have been identified, our engineers will:

✔ Repair leaks as needed – Some fixes may be as simple as tightening connections, while others may require component replacement.
✔ Reassess system pressure – Once leaks are fixed, lowering system pressure can enhance efficiency and reduce long-term costs.
✔ Monitor for future leaks – Leak detection isn’t a one-time process. Regular monitoring helps maintain efficiency and prevent recurring issues.

Many companies discover major leaks but delay repairs—this is a false economy. While initial repairs require investment, the payback period is short, and the long-term savings outweigh the costs.

Energy Savings and Environmental Benefits

Fixing leaks doesn’t just save money—it also reduces carbon emissions. A more efficient compressed air system:

  • Lowers electricity consumption
  • Reduces your business’s carbon footprint
  • Supports sustainability initiatives

A well-maintained system is lean, efficient, and environmentally responsible—good for your budget and the planet.

Book Your Leak Detection Survey Today

If your compressed air system has never been professionally inspected, you could be losing significant amounts of energy and money every year.

🔹 Cut costs – Recover lost air supply and reduce energy bills
🔹 Improve efficiency – Optimize compressor performance and extend equipment lifespan
🔹 Stay sustainable – Reduce your carbon footprint and waste

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